Nanostructured Materials as Harbinger for Newer Innovation
and Cleaner Technologies
Venkataraman
Vishwanathan1* and Balasubramanian
Viswanathan2
1Professor, Faculty of Engineering and Applied Sciences, Botho University,
P O Box-501 564, Gaborone, Botswana.
2National Centre for Catalysis Research, Indian Institute of Technology,
Chennai – 600036,
Tamil Nadu, India.
Received- 15 Mar 2019, Revised-
18 April 2019,
Accepted- 25 April 2019, Published- 05 May
2019.
ABSTRACT
Nanoscience
and nanotechnology play an important role in the design and development of
various products of commercial interest. A lot of R&D work has been done to
bring out newer and novel nanomaterials for
industrial exploitation. Amongst the various sectors, the chemical industries
look upon the application of nanomaterials as
harbinger to bring about a faster, cleaner and cost-effective
technologies. Some of the salient properties of the nanomaterials,
namely, physical, chemical, optical, electrical and magnetic are vitally
important to produce fine and specialty chemicals. The subject title will focus
on the importance of nanomaterials, an important
synthesis procedure (homogeneous precipitation-deposition) and different
techniques available to characterise the nanomaterials
to understand their structural and textural properties. Finally, a case study
is described to show how the nanocatalyst is
successfully employed in a chemical industry to achieve better performance in
terms of conversion and yield.
Keywords: Glycerol, Oxidation, Fixed-bed reactor, Nanocatalyst and GC-analysis.
1. INTRODUCTION
Nanotechnology is one of the most promising emerging
technologies for efficient, economical and environmentally friendly in the
production of value-added goods or products. The worldwide turnover of nanotechnological applications alone has reached an estimated
sum of USD 6.6 billion in 2015. To achieve a long-term sustainable development
in socio-economic front, it is utmost necessary to consider the transformation
of readily available resources into useful products without causing any
ecological disturbances. In this respect, chemical industries play a vital role
in transforming the raw materials into desired products that we use in our
day-to-day life. It is very important to understand that how the chemical
industry has
touched our
primary facets of life namely, food, health and energy sectors [1]. It is also
equally important to observe that our recycling industries start minimising the
usage of virgin starting materials to finish their end products.
Nanoparticles
are describedas materials which are sized between 1
and 100 nm. Due to this extremely small size, the properties of nanoparticles such as physical, chemical, optical,
electrical and magnetic are significantly different from the conventional
materials. Because of theseexceptional properties,
the nanomaterials are widely used in many industrial
applications. Due to their smaller size and larger surface area, nanoparticles show strong adsorption capacities and
reactivity in chemical transformation of reactants to products. In addition,
the high mobility of nanomaterials in solution, makes them more useful in water and wastewater
treatment.
2. TYPES
OF NANOPARTICLES
The
most extensively studied nanoparticles are the zero-valent nanoparticles, metal oxide
nanoparticles and nanocomposites.
2.1. ZERO-VALENT
NANOPARTICLES
In
recent years, various zero-valent metal nanoparticles such as Fe, Zn, Al, Ag and Ni have drawn a
wide research interest. They are highly toxic to microorganisms and have a
strong bacterial effect against viruses, bacteria and fungi [2]. As a good
anti-microbial agent, the Ag NPs have been successfully used in water and
wastewater treatment. Direct application of Ag NPs might cause some problems,
such as their tendency to aggregate in aqueous media that gradually reduces
their efficiency during long-term use. The Ag NPs attached to an inert filter
material have been quite promising for water disinfection due to their high
antibacterial activity and cost-effectiveness. The Ag NPs sheets show
antibacterial properties towards suspensions of E Coli and E faecalis and deactivate them during filtration through the
sheet [3].
2.2.
METAL OXIDES NANOPARTICLES
Metal
oxides nanoparticles are of technological importance
in environmental remediation because of their capability of generating charge
carriers when stimulated with required amount of energy. The promising arrangement of electronic structure, light absorption properties
and charge transport characteristics have made the metal oxides nanoparticles (MO NPs) as an efficient photocatalyst
[4].
Among
many MO NPs, titanium dioxide nanoparticles (TiO2
NPs), zinc oxide nanoparticles (ZnO
NPs), Ceria nanoparticles (CeO NPs) and so on have
been used in photocatalytic degradation of volatile
organic pollutants. In presence of light, photocatalyst
gradually oxidises the pollutants/contaminants into low molecular weight
intermediate products and eventually transform them into CO2, H2O
and anions such as NO3-. PO43- and Cl-, TiO2 NPs have been extensively
studied for its high photocatalytic activity and
stability. The large band gap energy of TiO2 NPs (3.2 eV) requires near UV light / Visible light irradiation to
dissociate charge carriers (e-
+ h+) within the particles. The electrons (e-) from the conduction band (CB) are promoted to the
valence band (VB) and thereby leaving the hole (h+) in the CB. In this way, there is a formation of an
electron-hole pair, as shown in Figure
2.2. The photogenerated pair
(e-/h+)
can reduce and/or oxidise a pollutant/contaminant adsorbed on the surface of
the TiO2 NPs.The hole either oxidises the
pollutant directly or reacts with water to produce hydroxyl radicals (OH*).
Whereas, the electron present in the CB reduces the oxygen adsorbed (from the
atmosphere) on the surface of the TiO2 NPs. This photo-mechanism, as
described above, is illustrated as shown in equations 1-3:
TiO2 NPs + hﬠà
TiO2*à e-CB
+ h+VBà
recombination à
heat (1)
O2 + e-CBà
O2- + H2O à
OH- + HO2* à HO2*
+ HO2* àH2O2 (2)
h+VB
+ OH-à OH* +
Pollutant/Contaminant à degraded
products (3)
There
are many types of MO NPs photocatalysts used for
various reactionsthat have been reported in the
literature. The ZnO NPs and CeO2 NPs have
emerged as efficient
candidates because of their unique photocatalytic
properties [5]. CeO2 NPs with different oxidation states and various
crystalline structure have been explored for different
applications. A remarkable property of CeO2 NPs is the number of
effective redox Ce4+/Ce3+ sites
and their ability to exchange oxygen [6,7]. In the
recent years, there is a growing interest in the use of iron oxides nanoparticles (Fe2O3 / Fe3O4NPs)
for the removal of heavy metals due to their simplicity and availability [8].
Another class of new materials, namely, carbon nanomaterials
(CNMs) show an exceptional behaviour due to its unique structures and
electronic properties. There are several forms of CNMs, such as carbon nanotubes (CNTs), carbon fibres, and nanoporous
carbon. Among them, CNTs have been tried in many applications [9] .
2.3.
NANOCOMPOSITES
It is
interesting to note that every nanomaterial has its
own drawback. For example, zero-valent nanoparticles have the disadvantage of aggregation,
oxidation and separation difficulty from the reaction products after the
reaction gets completed. The light absorption of TiO2 and ZnO NPs is limited to UV light region due to their high
band gap energies. Nanofiltration membranes are
troubled by the membrane fouling.
In recent years, the synthesis of nanocomposites
has become the most active subject in the field of nanomaterials.
Numerous studies have been made throughout the world. For example, via chemical
deposition of zero-valent metal nanoparticles
on carbon nanotubes (CNT)s,
a novel nanoscale adsorbent was prepared. However,
CNT have a limitation due to their low volume production and high costs. CNTs
have shown an extraordinary potential for effective removal of anions from
wastewater. Besides, due to their unique magnetic property, the adsorbent can
be separated easily from the products by using the magnetic field [10].
3. SUPPORTED METAL
ANOCATALYSTS
Nanocatalyst are widely exploited in many industries,
particularly the chemical, pharmaceuticals, agrochemicals and petrochemicals
sectors. These catalysts should withstand the conditions within the chemical
reactor during the course of the reaction without undergoing attrition and/or
degradation, Although, some catalysts can be used in bulk or non-supported
form, many involve materials that cannot be used directly without the aid of an
additional material, termed as catalyst support. They are many reasons why a
support is being used. It can be either to impart stability or to minimise
agglomeration or to reduce the cost by dilution.
3.1.
ACTIVATED CARBON SUPPORTED GOLD NANOCATALYST (Au/AC)
A
variety of gold-based nanocatalysts with different
particle sizes of gold and deposited over different supports like Al2O3,
SnO2, CeO2, TiO2 and Activated Carbon (AC)
have been reported for a variety of reactions, such as oxidation, hydrogenolysis, hydration and so on [11-14]. To illustrate,
an industrially important reaction like oxidation of glycerol to glyceric acid on a nanocatalyst
containing gold (Au) supported on Activated Carbon (Au/AC) is discussed here as
a model reaction [15]. Glycerol is derived from bio-sustainable resources.
Glycerol is widely used as an intermediate in various agro- and pharmaceutical
industries [16]. The three hydroxyl groups associated with glycerol molecule
give rise to variety of products. By controlling the reaction parameters,
either the primary or secondary hydroxyl group, one could selectively oxidise
glycerol into different end products. Amongst them, glyceric
acid is most useful in pharmaceutical industries.
3.1.1. SYNTHESIS OF Au/AC
NANOCATALYST
A
series of Au/AC nanocatalysts was synthesised by
homogeneous deposition-precipitation (HDP) method. Activated Carbon (AC) was
used as an active catalysts support, since it is highly microporous,
excellent stability and longer life under reaction conditions. According to
this HDP method, the solution mixture containing an aqueous solution of gold
(III) chloride hydrate (HAuCl4. 3H2O) with desired gold content
and urea [CO(NH2)2] were stirred
in a beaker with gradual heating until 95oC for 6 h. The gradual
heating helps to decompose urea into ammonia which gets precipitated
homogeneously in the solution as the pH shift towards basic conditions (pH =
6 to 8). The support, AC was now added to the solution mixture while stirring.
The freshly prepared 0.1 M sodium borohydride (NaBH4)
was mixed to the above solution mixture to reduce the gold ion particles over
the AC support. The precipitate formed was filtered and washed several times
with deionised water to ensure that no chloride ions were left on the catalyst
surface. Finally, the catalyst samples were first dried in an air oven at 100oC
and then calcined at 400oC for 3 h in N2
atmosphere.
3.1.2.
CHARACTERISATION OF Au/AC NANOCATALYST
These
freshly prepared nanocatalyst
were characterised by different techniques to understand their structural and
textural properties of the nanocatalysts. Some of the
techniques employed were as follows: X-ray diffraction (XRD), Transmission electron microscopy (TEM) andN2
adsorption-desorption(BET)measurements one can
find the available specific surface area, pore-size and pore-volume of the
sample materials.
Figure [2]
shows the XRD patterns of as prepared Au/AC catalysts. The two broad peaks
observed at the 2θ values of 25º and 44º show the two diffraction planes,
(002) and (100) respectively, associated to AC support. The sharp peaks
observed at the 2q values of 38.2º,
44.5º, 64.6º and 77.6° are of Au nanoparticles [17]. Also, the major diffraction
peak of AC
remains unchanged in all Au/AC
catalysts, thus confirming that nature of the support is not altered by the
homogeneous deposition precipitation (HDP) method. The intense nature of
diffraction peaks corresponding to Au confirms that it has a highly crystalline
structure.
The
size distribution
of 1 wt% Au nanoparticles over AC support is shown in
Figure [3]. The mean diameter of the particles calculated from the images were
in the range of 6 to 8 nm.The data also reveal that
the size of Au nanoparticles is larger than the
average pore diameter of AC support.
This confirms that the active metal particles are more available on the surface
of the catalyst for the oxidation reaction.
The
nitrogen adsorption/desorption is a unique way to investigate the textural
properties of surface of the catalysts such as surface area, average pore
diameter, and pore volume of the porous materials. The BET surface area for
pure AC and various Au/AC catalysts are reported in Table [1]
Table.1.
Textural
properties of activated carbon and various Au/AC nanocatalysts
Au loading (wt%) |
Au content[a] (wt%) |
Surface area[b] (m2/g) |
Vt (cc/g) |
DBJH (nm) |
Binding Energy (eV) |
|
4f5/2 |
4f7/2 |
|||||
0.0 |
0.00 |
1340 |
0.88 |
3.98 |
--- |
--- |
0.5 |
0.48 |
1278 |
0.86 |
3.88 |
87.27 |
83.80 |
1.0 |
0.84 |
1210 |
0.82 |
3.71 |
87.24 |
83.72 |
2.0 |
1.65 |
1160 |
0.78 |
3.65 |
87.22 |
83.65 |
[a]Gold content measured by ICP-OES. [b]BET
method. Vt : total pore volume. DBJH :
average pore diameter calculated by BJH adsorption method. |
From
Table [1], it can be observed that the specific surface
area of Au/AC
catalysts decreases with increase in Au loading. This may be due to higher Au content;
the smaller size nanoparticles of Au can block the
pores of the support and causes the surface area to decrease.Figure.
[4] shows the XPS analysis of Au present in 1 wt%
Au/AC catalyst and the corresponding data calculated are given in Table [1].
The binding energy of Au 4f7/2
and Au
4f5/2
observed at 84.0 eV and 87.7 eV,
respectively, were significantly different from Au+ 4f7/2 (84.6 eV)
and Au3+ 4f7/2
(87.0 eV). This confirms that the binding energy
values are corresponding to Au nanoparticles which
are in pure metallic state [14]. The XPS results also confirm that Au nanoparticles on the surface of the support AC are in zero
valence state. The absence of the peaks at the binding energies of 84.6 eV (4f7/2)
and 87.0 eV (4f7/2) which represent the two cationic form of Au, namely Au+
and Au3+ oxidation states, respectively may be responsible for
the formation of zero valence state of Au nanoparticles
on the surface of the catalyst.
3.1.3.
REACTOR SET-UP AND ACTIVITY STUDY
A
fixed-bed vertical down flow reactor was used to carry out the oxidation
reaction of glycerol to glyceric acid under normal
atmospheric pressure, as shown in Figure
3.1.3.
In a
normal run, Ca. 1.5 g of nanocatalyst was packed
between layers of quartz wool in the reactor. Initially the samples were
activated at 250oC for 2 h in N2 atmosphere after which a
solution mixture of glycerol: water (10:90 w/w) was fed into the reactor in a stoichiometric quantity (WHSV = 2.52 h-1) via a
syringe pump by passing air along with the reactant at 300oC. The
reaction products were collected at an hourly interval in an ice-trap kept
below the reactor. The reaction products were analysed by a gas-chromatograph
(GC) having Field-ion detector (FI) and Thermal conductivity detector (TCD).
From the GC data, the conversion of glycerol converted and the selectivity of glyceric acid (along with other secondary products) were
estimated.
The
catalytic activity of the Au/AC nanocatalyst was
tested in terms of conversion of glycerol and selectivity for glyceric acid formed. Both glycerol conversion and
selectivity for glyceric acid were influenced by the
nature of the support material (AC), size of the gold nanoparticles
present in the nanocatalyst and the reaction
parameters such as feed rate, nanocatalyst weight and
the reaction temperature. The 1.0 wt% of Au/AC nanocatalyst
showed an optimum performance in terms of conversion and selectivity for glyceric acid. This enhanced nanocatalyst
activity is attributed to the higher dispersion of smaller nanoparticles
of goldon the surface. The reason for less activity
at higher loading of gold is attributed to the formation of larger gold
particles on the surface due to agglomeration of smaller gold nanoparticles during reaction. This was confirmed from the XRD
and TEM results. When the reaction temperature was varied within a range of 240
to 320oC, an optimum conversion of glycerol (80%) and selectivity
for glyceric acid (82%) was observed at 300oC.
To understand the stability and recyclability of Au/AC nanocatalyst
using glycerol oxidation, the fresh Au/AC nanocatalyst
were tested for time-on-stream (TOS) study. An optimum conversion was observed
for the first 2 h irrespective of gold loading on the surface. But beyond 2 h,
the conversion of glycerol started decreasing. However, the selectivity for glyceric acid remained constant.
4.
CONCLUSION
In
summary, nanoscale science and technology have shown
an enormous potential towards economic growth and development. Newer nanostructured materials have developed and tested in many
areas, such as medicine, biology, sensing,
manufacturing industry and so on. The most extensively studied nanomaterials include metal nanoparticles,
metal oxide nanoparticles and nanocomposites.
Recently, it is reported that nanomaterials are being
used in producing high volume but low-priced chemicals as well as for the low
volume but high-priced chemicals. In this paper, the importance of gold nanoparticles deposited over activated carbon support has
been cited as an example for the application of a nanocatalyst
(Au/AC) for an industrially important reaction, such as oxidation of glycerol
to glycericin vapour phase medium. The reaction study
suggests that smaller nanoparticles of gold are
finely dispersed over the catalyst support, activated carbon by the HDP method.
This was confirmed from the XRD, TEM and N2 adsorption results. The
spectroscopic results suggest that nanoparticles of
gold are present in a zero-valent state (Auo). The oxidation reaction suggests that an
optimum conversion of glycerol and selectivity of glyceric
acid are observed for a 1.0 wt% Au/AC nanocatalyst at
a reaction temperature of 300oC under atmospheric pressure.
In
addition to this, even though it is established now that nano
gold or nanosilver have been usedin
certain specific applications, such for decontamination of water, it is still
an open question why these two metals in the nano
state has this particular property.
These two metals in nano state might be having
electronic configuration and unoccupied levels suitable for promoting the
oxidation reactions or these two metals in nano state
have possibly active sites so that the pollutants are preferentially adsorbed
on its surface and thus the electronic structure of the pollutant in the
adsorbed state possibly have electronic energy level perturbation facilitating
the oxidation reaction. These aspects
will become clear with new results emerging in the future.
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